Thermoforming

Reshaping Possibilities The Art & Science of Thermoforming.

Thermoforming represents a manufacturing procedure that involves heating a plastic sheet to an adaptable forming temperature. Subsequently, the sheet is shaped into a predetermined form within a mould and then carefully trimmed to produce a functional end product.

Thermoforming stands as a revolutionary force that has transformed the landscape of plastic product creation. It presents a cost-effective and efficient alternative to the traditional method of injection moulding. At Classique Plastics, we harness cutting-edge machinery to provide tailor-made thermoforming solutions that epitomise the elevated standards of our craftsmanship.

Our techniques empower us to shape plastic sheets into precisely what you need. Anchoring our capabilities are two vacuum formers—our larger Shuman machine spanning 4.5x2.5 metres and our compact 1.5x1 metre unit. These machines cater to both large-scale production runs and smaller projects.

Thermforming Mobile Sign
Thermoforming Classique Plastics

  • Thermoforming allows for high levels of customisation, making it ideal for creating unique, tailor-made products.

  • Thermoforming is faster than alternative moulding methods, allowing for quicker turnaround times.

  • Thermoforming is more economical, particularly for small to medium production runs.

  • Thermoforming produces highly accurate, detailed components, making it ideal for complex designs.

  • Signage

Case Studies

  • Termoforming Signs Mobil Petrol Station

    Mobile Signage - Custom Thermoforming

    A Mobil petrol station in Hawke’s Bay required a durable, eye-catching sign shaped to match the brand’s iconic lettering. Using advanced thermoforming techniques, the plastic was carefully heat-formed and trimmed to achieve clean contours and a polished finish. The result is a functional, high-impact sign that showcases the precision and flexibility of custom thermoformed solutions for commercial signage.

  • A sign at a gas station displaying fuel prices, with a large Z logo on top and a blue sky with some clouds in the background.

    Z Petrol Station - Thermoformed Signage

    For a recent Z petrol station project, thermoforming was used to shape bold, branded signage elements with exacting detail. The team focused on achieving a smooth, professional surface and sharp definition across all features. Once trimmed and finished, the signage delivered strong visual impact and durability—ideal for high-visibility outdoor environments.